ENG-SCI 192: Materials Selection in Mechanical Design
Course Description
The repertory of materials available to engineers today includes tens of thousands of different materials as well as naturally occurring ones. This course addresses why specific materials are selected for particular applications and the rational basis for their selection. It introduces principles and methodology for selecting materials based on component function, system application, and operating environments.
Pedagogical Approach
The class combines short lectures, readings, simulations, case studies, and a hands-on experimental project. Students will use Granta EduPack software for material selection and visualization, required for some problem sets.
Course Objectives
After completing this course, students will:
- Appreciate how engineers select materials for different applications
- Formulate design requirements for material selection
- Screen materials based on properties and function
- Identify appropriate indices for down-selection
- Consider effects of shape and cost in selection
- Understand composite materials and environmental/resource constraints
Resources
- Textbook: “Materials Selection in Mechanical Design”, 5th Edition, Michael F. Ashby
- Software: Granta EduPack 2020 (available via HUIT VDI), COMSOL multiphysics
- Videos, Readings, Podcasts: Supplementary materials shared during the course
Semester-Long Project
Students undertake a project utilizing Active Learning Labs resources, coordinated with staff and TFs, emphasizing continuous work throughout the semester.
Expectations and Grading
Participation, small group projects, and written reports constitute grading:
- Assignments: 65%
- Project: 25%
- Participation: 10%
Relation to Other Courses
ES 192 complements other Mechanical Engineering courses but has no prerequisites. It fits within the Mechanical Systems and Thermal tracks for the S.B. degree.
Preliminary Weekly Schedule
Week | Topics |
---|---|
1 | Introduction to Materials Selection, EduPack software, Ashby plots, mini-projects |
2 | Structural materials responses, viscoelasticity, lightweighting |
3 | Hard materials, contact stresses, impact resistance, case studies |
4 | Temperature effects, thermal expansion, thermal barrier coatings |
5 | Shape effects, shape indices, optimization |
6 | Materials processing, manufacturing methods, costing |
7 | Actuators, piezoelectric materials, case studies |
8 | Acoustics and damping, noise reduction |
9 | Foams and porous materials, case studies |
10 | Fibers and fabrics, strength distribution, case studies |
11 | Fiber composites, load transfer, case studies |
12 | Cellular and architectured materials, additive manufacturing |
13 | Resources, life cycle assessment, recycling case studies |